bond work index ball mill design and safety factors

GRINDING CIRCUIT AT MOUTEH GOLD MINE

GRINDING CIRCUIT AT MOUTEH GOLD MINE

In some instances it was found that the work index for the fine limiting sizes (such as 53µm) was abnormally high. Tüzün developed wet Bond mill test procedure to solve this problem. Wet grinding requires less power than dry grinding for equivalent operations in the Bond mill. In order to calculate the standard Bond index, the Bond index

20150505 Bond EfficiencyGMGICEv1r04 Determining the

20150505 Bond EfficiencyGMGICEv1r04 Determining the

WiBM Bond Ball Mill Test Work Index (kWh/t) Wic Bond Impact Crushing Test Work Index (kWh/t) Note that—in order for no correction factor for ball mill dicted by the Bond design/scaleup method for the standard circuit, with no correction factors.

Size Reduction and Energy Requirement ScienceDirect

Size Reduction and Energy Requirement ScienceDirect

A Bond ball mill work index is then performed on the mill product for the design of SAGball mill circuits. This is important because it was found that there was a 1–1.5 kWh/t higher ball mill work index if the –3.35 mm ball mill test feed size is obtained by SAG mill grinding compared with crushing.

A quick method for bond work index approximate value

A quick method for bond work index approximate value

A quick method for the Bond work index approximate value determination, which is based on the first order grinding kinetics, is presented in this paper. Bond ball mill and grind for an

The evaluation of grinding behaviors of quartz and feldspar

The evaluation of grinding behaviors of quartz and feldspar

The evaluation of grinding behaviors of quartz and feldspar. th e bond work index usin g lab. Ball Mill Grindability those of the conventional Bond ball mill design method, for a material

PDC & Mass Balance Flotation + CIL Rev A 2012 June 20

PDC & Mass Balance Flotation + CIL Rev A 2012 June 20

Mill Type Tower Mills Engineering Design Number of Mills 6 Calculations Tonnage Rate t/h 346 Mass Balance Bond Work Index, Design kWh/t 14.0 Engineering Design Solids/Pulp Density % 65 Engineering Design Feed Size, F80 µm 135 Engineering Design Product Size, P80 µm 20 Testwork/Engineering Design Mill Ball Charge % TBD Engineering Design

SMC Test JKTech

SMC Test JKTech

Energy requirements for crushing and HPGR options can now be determined in addition to AG/SAG mills, and with Mic, ball mills. The results from conducting the SMC Test are used to determine the socalled dropweight index (DWi) which is a measure of the strength of the rock.

Milling – Rod / Ball Mills including Bond Ball Work

Milling – Rod / Ball Mills including Bond Ball Work

Milling – Rod / Ball Mills including Bond Ball Work / Grindability Index . MARC manufactures a wide range of ball and rod mills to suit most metallurgical laboratory appliions. Our range extends from small 6L jartype mills that are manually positioned on rollers to large 30L size mills.

Investigation into the applicability of Bond Work Index

Investigation into the applicability of Bond Work Index

Bond Work Index (BWI) & Hardgrove Grindability Index (HGI) tests for biomass & coal. • BWI can predict the potential for mill choking of biomass in a tube and ball mill. • HGI is a poor method of predicting grindability of biomass in vertical spindle mills. • Pellets should be composed of predensified particles close to the target size. •

The evaluation of grinding behaviors of quartz and feldspar

The evaluation of grinding behaviors of quartz and feldspar

The evaluation of grinding behaviors of quartz and feldspar. th e bond work index usin g lab. Ball Mill Grindability those of the conventional Bond ball mill design method, for a material

Determination of Bond Work Index of Lucky Cement

Determination of Bond Work Index of Lucky Cement

Determination of Bond Work Index of Lucky Cement Limestone Pakistan Niaz Muhammad Shahani, Zhijun Wan, Abdullah Rasheed Qureshi, Muhammad Ali, Naseem Ali Abstract—The Bond work index is a research methodology, which is widely used for the estimation of power required to grind the materials.

work index ball mill fhurstengineering.co.za

work index ball mill fhurstengineering.co.za

work index covering grinding of fine particles is labelled M ib (Morrell, 2008). M ia values are provided as a standard output from a SMC Test® (Morrell, 2004a) whilst M ib values can be determined using the data generated by a conventional Bond ball mill work index test (M ib is NOT the Bond ball work index). M ic and M ih values are also

Measurement of electrical energy consumption in a Bond

Measurement of electrical energy consumption in a Bond

The digital energy meter was previously tested and evaluated in Bond ball mill Work Index testing where direct measured comminution energy of ores processed in the Bond ball mill were compared

Appliion of Operating Work Indices in Autogenous

Appliion of Operating Work Indices in Autogenous

appropriate measured work index. Many users apply standard correction factors before comparing the Wio to measured work indices (Bond 1961, Rowland 1978). The operating work index concept can be applied overall to AG/SAG circuits, but can be misleading when applied to individual sections (the SAG section or ball mill section). As an example, Table

GMSG GUIDELINE: DETERMINING THE BOND EFFICIENCY OF

GMSG GUIDELINE: DETERMINING THE BOND EFFICIENCY OF

laboratory Work Index (Lab WlCOMB). The Bond Standard Circuit is the ''conventional'' crushingrodball milling circuit of his day, designed so that no correction factors apply to the Bond laboratory test Work Indices. (It is also the Bond ''design'' Work Index for this circuit.) To

Bond Work Index Procedure and Method

Bond Work Index Procedure and Method

This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation appliion methods are used to process <1/2″ ore samples in a Ball Mill using a standard ball charge. Below describes in general terms the Bond Work Index Procedure used by a Professional Metallurgical Testing Laboratory. If you

A quick method for bond work index approximate value

A quick method for bond work index approximate value

A quick method for the Bond work index approximate value determination, which is based on the first order grinding kinetics, is presented in this paper. Bond ball mill and grind for an

Ball Mill Design/Power Calculation LinkedIn

Ball Mill Design/Power Calculation LinkedIn

The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are material to be ground, characteristics, Bond Work Index, bulk density, specific

Table of Bond Work Index by Minerals

Table of Bond Work Index by Minerals

This Table of Ball Mill Bond Work Index of Minerals is a summary as tested on ''around the world sample''. You can find the SG of each mineral samples on the other table.

Abrasion Test Mining SGS

Abrasion Test Mining SGS

The Bond Abrasion Test determines the Abrasion Index, which is used to determine steel media and liner wear in crushers, rod mills, and ball mills. Bond developed the following correlations based on the wear rate in pounds of metal wear/kWh of energy used in the comminution process.

Procedure for determination of ball Bond work index in the

Procedure for determination of ball Bond work index in the

The Bond ball mill grindability test is run in a laboratory until a circulating load of 250% is developed. It provides the Bond Ball Mill Work Index which expresses the resistance of material to

AMIT 135: Lesson 7 Ball Mills & Circuits – Mining Mill

AMIT 135: Lesson 7 Ball Mills & Circuits – Mining Mill

Describe different types of ball mill design. Describe the components of ball mill. Work Index. Bond estimated the amount of wear in terms of kilograms per kWh based on the abrasion index, A, i.e., The ball size factor, F B, is added to the mall shaft power for mill sizes greater than 3.3 meters:F↓B

Comminution Services SGS

Comminution Services SGS

• The Bond Ball Mill Grindability Test determines the Bond Ball Mill Work Index used to determine net power requirements when sizing ball mills. The test is a closedcircuit, dry grindability test. It is run in a standard ball mill and can be performed at mesh sizes ranging from 48 mesh to 400 mesh. Bond Ball Mill Work Index (and modified

A Method of C alculating Autogenous/ SemiAutogenous

A Method of C alculating Autogenous/ SemiAutogenous

rod mill work index has not been de ned as yet. The ball fi mill work index is con rmed at 16 kWh/t. The operating fi work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high ineffi ciency. This raises the point that, in some cases, the Bond EF4 oversize factor

 Ball Mills

Ball Mills

Mill grindability test requires a 5 lb. (2 kg) sample and produces a direct measured specific energy (net Hphr/t) to grind from the design feed size to the required product size. The second test, a Bond Work Index determination, results in a specific energy value (net Hphr/t) from an empirical formula.

Bond Work Index (Energy equation) Grinding

Bond Work Index (Energy equation) Grinding

You need a twostage solution, first stage opencircuit mill and then second stage closedcircuit mill. First stage, will be broken into two parts as well, you use a Bond rod mill work index for the coarse component of the ore (+2.1 mm) and the Bond ball mill work index for the fine component (2.1 mm).

Geometallurgy Wikipedia

Geometallurgy Wikipedia

The Bond ball mill work index test is thought to be additive because of its units of energy nevertheless, experimental blending results show a nonadditive behavior. [18] The SPI(R) value is known not to be an additive parameter, however errors introduced by block kriging are not thought to be significant .

Ball mills

Ball mills

First, a Jar Mill grindability test requires a 5 lb. (2 kg) sample and produces a direct measured specific energy (net Hphr/t) to grind from the design feed size to the required product size. The second test, a Bond Work Index determination, results in a specific energy value

CORRELATION BETWEEN BOND WORK INDEX AND

CORRELATION BETWEEN BOND WORK INDEX AND

the work index depending on the grind size. In this way, work index values are usually obtained for some specific grind size that characterizes the grinding operation to design or under evaluation. This study was carried out in a standard bond ball mill 305 mm x 305 mm size

Insmart Systems Bond Work Index Ball Mill YouTube

Insmart Systems Bond Work Index Ball Mill YouTube

Apr 20, 2012 · Insmart Bond Work Index Ball Mill, work index Mill. Insmart Systems Bond Work Index Ball Mill INSMART SYSTEMS Hyderabad. The Ingenious Design of the Aluminum Beverage Can Duration:

Bond Work Index an overview ScienceDirect Topics

Bond Work Index an overview ScienceDirect Topics

Ball mill design requires a Bond work index, BWi, for ball mills at the correct passing size SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5). Flotation design needs a valid measure of kinetics for each sample, including the maximum attainable recovery and rate constants for each mineral ( Chapter 12 ).

Bond Tests Mining SGS China

Bond Tests Mining SGS China

* Bond F. C., "Crushing Tests by Pressure and Impact", Trans AIME, Vol 169, 1947, pp 5866. Bond Rod Mill Grindability Test. The test determines the Bond Rod Mill Work Index which is used with Bond''s Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied.

Rod Mill an overview ScienceDirect Topics

Rod Mill an overview ScienceDirect Topics

Rod mills are used in an open circuit between crushing and the ball mill. They often operate in wet and where the pulp contains up to 50% solid by mass. This machine is equally very applicable to dry where it could take a feed that has achieved 6% moisture. As such, when the product is sticky, rod mills are preferred over ball mills.

Bond Ball Mill Work Index For Pure Quartz

Bond Ball Mill Work Index For Pure Quartz

Table I shows the Bond ball mill work index obtained for preparing laboratory equipment and Mr. Tim Yong for the help in quartz high energy ball mill the Read more. bond work index ball mill design and safety factors the standard Bond Ball Mill Work Index test Shanghai Zenith Company.20002012 QuartzCrusher.Com All rights

Geometallurgy Wikipedia

Geometallurgy Wikipedia

The Bond ball mill work index test is thought to be additive because of its units of energy nevertheless, experimental blending results show a nonadditive behavior. [18] The SPI(R) value is known not to be an additive parameter, however errors introduced by block kriging are not thought to be significant .

Grinding Circuit Design for Adanac Moly SGS

Grinding Circuit Design for Adanac Moly SGS

in terms of SAG power index, SPI (for SAG grinding) and Bond Ball mill work index, BWi (for ball mill grinding). A further measure, the Minnovex crusher index, Ci was also measured for use in the CEET program to determine SAG mill

Comparing ball and vertical mills performance: An

Comparing ball and vertical mills performance: An

Similarly to Bond Work Index, k parameter considers, besides the energy consumption, the sizes from mills feed and product which normalizes the data from the three mills. 0,0 2,0 4,0 6,0 8,0 10,0 12,0 14,0 t Ball mill 1 Ball mill 2 Vertical mill Average ball mill 1 Average ball mill 2 Average vertical mill

A meaningful expression between bond work index

A meaningful expression between bond work index

A meaningful expression between bond work index, grindability index and friability value The Bond grindability test has been widely used for predictions of ball and rod mill energy requirements and for selection of plant scale comminution equipment which is the net grams of undersize produced per mill revolution. "Work Index,

GMSG GUIDELINE: DETERMINING THE BOND EFFICIENCY OF

GMSG GUIDELINE: DETERMINING THE BOND EFFICIENCY OF

laboratory Work Index (Lab WlCOMB). The Bond Standard Circuit is the ''conventional'' crushingrodball milling circuit of his day, designed so that no correction factors apply to the Bond laboratory test Work Indices. (It is also the Bond ''design'' Work Index for this circuit.) To

20150505 Bond EfficiencyGMGICEv1r04 Determining the

20150505 Bond EfficiencyGMGICEv1r04 Determining the

WiBM Bond Ball Mill Test Work Index (kWh/t) Wic Bond Impact Crushing Test Work Index (kWh/t) Note that—in order for no correction factor for ball mill dicted by the Bond design/scaleup method for the standard circuit, with no correction factors.

Geometallurgy Wikipedia

Geometallurgy Wikipedia

The Bond ball mill work index test is thought to be additive because of its units of energy nevertheless, experimental blending results show a nonadditive behavior. [18] The SPI(R) value is known not to be an additive parameter, however errors introduced by block kriging are not thought to be significant .

Ball Mill Design/Power Calculation

Ball Mill Design/Power Calculation

The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ''chunk size'', product size as P80 and maximum and finally the type of circuit open/closed

CORRELATION BETWEEN BOND WORK INDEX AND

CORRELATION BETWEEN BOND WORK INDEX AND

the work index depending on the grind size. In this way, work index values are usually obtained for some specific grind size that characterizes the grinding operation to design or under evaluation. This study was carried out in a standard bond ball mill 305 mm x 305 mm size

COMMINUTION ''10 SAGDesign

COMMINUTION ''10 SAGDesign

Ottawa. This proved that a Bond BM Wi alone must never be used for designing a SAG mill. The ratio of SAG hardness (to grind from F80 152 mm to T80 1.7 mm) divided by the Bond ball mill work index was defined as a key factor in the design of a new SAG/ball mill

A Method of Calculating Autogenous/SemiAutogenous

A Method of Calculating Autogenous/SemiAutogenous

In 1991 the Canadians developed the SAGPower Index (SPI), test using 2 kg of material in a 300 mm diameter mill. This test has been further developed by Starkey, Hindstrom and Orser (2006). This test now includes a Bond Ball mill work index

Correlations for the Grindability of the Ball Mill As a

Correlations for the Grindability of the Ball Mill As a

produce a specified tonnage and the power requirement for grinding. Detailed prediction of standard equation used by them for the ball mill work index (Bond work index) is as follows. five factor factorial design